How to check Harley Delphi System
Post date: 2008-03-06
1. Remove right side saddlebag and
side cover if so equipped. Remove protective plug from data link connector.
2. To activate the diagnostic
feature, proceed as follows: a. Create diagnostic test wire or use a female
spade clip. b. Install diagnostic test wire across Terminals 1 and 2 on the data
link connector. c. Turn Ignition/Light Key Switch to IGNITION and wait
approximately 10 seconds (4 seconds lamp ON, 6 seconds lamp OFF) for check
engine lamp to start flashing.
3. All trouble codes are sent out as
a series of flashes. To retrieve the first digit of the trouble code simply
observe the number of times the lamp flashes. a. The lamp will then flash one or
more times to indicate the first digit of the trouble code.
b. The length of time the lamp is
illuminated and the length of time in which it is off are each about 0.5 second
in duration.
4. The second digit follows: a.
Following the transmission of the first digit, there is a 1.2 second pause in
which the lamp is off. b. The lamp will then flash one or more times to indicate
the second digit of the trouble code. Count the number of times the lamp flashes
to retrieve the second digit.
5. If more than one trouble code is
sent: a. Following transmission of the second digit of the first code, there is
a 3 second pause in which the lamp is off. b. Once all codes have been sent, the
data string is repeated. When you have recorded the same trouble code twice, it
is an indication that the transmission has been restarted and that all trouble
codes have been retrieved.
IMPORTANT NOTE ..If diagnostic test
wire is installed across Pins 1 and 2 on connector in lieu of a Scanalyzer, the
ECM is placed in a diagnostic test mode and the engine will start. The test wire
must be removed from the data connector and the ignition switch turned OFF or
the check engine lamp will continue to flash codes. A historic trouble code
resides in the memory of the ECM until the code is cleared by use of the
Scanalyzer or a total of 50 trips has elapsed. A "trip" consists of a
start and run cycle, the run cycle lasting at least 30 seconds. After the 50
trip retention period, the trouble code is automatically erased from memory
(that is, assuming no subsequent faults of the same type are detected in that
period). The numbers after the 'historic' or 'current' is the speedo code
number, but without the electrical diognostics manual you're peeing into the
wind.
1 Current 53 ECM flash error 2
Historic 53 ECM flash error 3 Current 54 ECM EEPROM error 4 Historic 54 ECM
EEPROM error 5 Current 63 ECM serial data low 6 Current 63 ECM serial data
open/high 7 Current 63 TSSM serial data low 8 Current 63 TSSM serial data
open/high 9 Current 61 Loss of TSM/TSSM serial data 10 Current 14 Loss of all
ECM serial data (state of health) 10 24 Loss of vehicle speed 10 33 Loss of
vehicle inhibit motion 10 43 Loss of power train security status 11 Current 33
System relay contacts open 12 Current 33 System relay coil high/shorted 13
Current 33 System relay coil open/low 14 Current 33 System relay contacts closed
15 Current 99 Incorrect password 16 Current 99 Missing password 17 Current 41
CKP sensor intermittent 18 Current 41 CKP sensor synch error 19 Current 11 TP
sensor open/low 20 Current 11 TP sensor high 21 Current 12 MAP sensor open/low
22 Current 12 MAP sensor high 23 Current 14 ET sensor voltage low 24 Current 14
ET sensor open/high 25 Current 15 IAT sensor voltage low 26 Current 15 IAT
sensor open/high 27 Current 24 Front ignition coil open/low 28 Current 25 Rear
ignition coil open/low 29 Current 24 Front ignition coil high/shorted 30 Current
25 Rear ignition coil high/shorted 31 Current 24 Front cylinder combustion
intermittent 32 Current 25 Rear cylinder combustion intermittent 33 Current 23
Front injector open/low 34 Current 32 Rear injector open/low 35 Current 23 Front
injector high 36 Current 32 Rear injector high 37 Current 16 Battery voltage low
38 Current 16 Battery voltage high 39 Current 43 VSS sensor low 40 Current 43
VSS sensor high 41 Current N/A (no speedo code for this) Check engine light
open/low NO CHECK ENGINE LAMP AT KEY ON or CHECK ENGINE LAMP ON CONTINUOUSLY 42
Current N/A (no speedo code for this) Check engine light high NO CHECK ENGINE
LAMP AT KEY ON 43 Current 35 Tachometer low 44 Current 35 Tachometer high 45
Current 25 Rear cylinder no combustion 46 Current 24 Front cylinder no
combustion 47 Current 34 Loss of idle speed control IDLE AIR CONTROL 48 Current
35 Accelerometer fault 49 Current 34 Starter output high 50 Current 25 Ignition
enable output high 51 Current 21 Left turn output fault 52 Current 22 Right turn
output fault 53 Current 11 Battery voltage high 54 Current 31 Alarm output low
55 Current 32 Alarm output high 56 Current 41 Ignition switch open/low 57
Historic 63 ECM serial data low 58 Historic 63 ECM serial data open/high 59
Historic 63 TSSM serial data low 60 Historic 63 TSSM serial data open/high 61
Historic 61 Loss of TSM/TSSM serial data 62 Historic 14 Loss of all ECM serial
data (state of health) 63 Historic 33 System relay contacts open 64 Historic 33
System relay coil high/shorted 65 Historic 33 System relay coil open/low 66
Historic 33 System relay contacts closed 67 Historic 99 Incorrect password 68
Historic 99 Missing password 69 Historic 41 CKP sensor intermittent 70 Historic
41 CKP sensor synch error 71 Historic 11 TP sensor open/low 72 Historic 11 TP
sensor high 73 Historic 12 MAP sensor open/low 74 Historic 12 MAP sensor high 75
Historic 14 ET sensor voltage low 76 Historic 14 ET sensor open/high 77 Historic
15 IAT sensor voltage low 78 Historic 15 IAT sensor open/high 79 Historic 24
Front ignition coil open/low 80 Historic 25 Rear ignition coil open/low 81
Historic 24 Front ignition coil high/shorted 82 Historic 25 Rear ignition coil
high/shorted 83 Historic 24 Front cylinder combustion intermittent 84 Historic
25 Rear cylinder combustion intermittent 85 Historic 23 Front injector open/low
86 Historic 32 Rear injector open/low 87 Historic 23 Front injector high 88
Historic 32 Rear injector high 89 Historic 16 Battery voltage low 90 Historic 16
Battery voltage high 91 Historic 43 VSS sensor low 92 Historic 43 VSS sensor
high 93 Historic N/A Check engine light open/low NO CHECK ENGINE LAMP AT KEY ON
or CHECK ENGINE LAMP ON CONTINUOUSLY 94 Historic N/A Check engine light high NO
CHECK ENGINE LAMP AT KEY ON 95 Historic 35 Tachometer low 96 Historic 35
Tachometer high 97 Historic 25 Rear cylinder no combustion 98 Historic 24 Front
cylinder no combustion 99 Historic 34 Loss of idle speed control 100 Historic 35
Accelerometer fault 101 Historic 34 Starter output high 102 Historic 25 Ignition
enable output high 103 Historic 21 Left turn output fault 104 Historic 22 Right
turn output fault 105 Historic 11 Battery voltage high 106 Historic 31 Alarm
output low 107 Historic 32 Alarm output high 108 Historic 41 Ignition switch
open/low
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